If you’re looking for a more exciting twist on a classic savory snack, these Chorizo Sausage Rolls are destined to become your new go-to appetizer, lunchbox treat, or party bite. Rich, fiery chorizo mingles with tender pork, sweet peppers, and aromatic spices, all wrapped in flaky golden pastry — pure comfort with a Spanish kick!
Why You’ll Love This Recipe
- A Spicy Twist on a Classic: Bold Spanish chorizo gives each bite a burst of smoky, savory flavor, elevating these sausage rolls from ordinary to unforgettable.
- Easy Yet Impressive: The recipe is simple enough for a casual snack, but the golden pastry and deep flavors make these perfect for guests and special gatherings.
- Perfectly Flaky Every Time: Using ready-made puff pastry ensures crisp, buttery layers with none of the fuss, and plenty of space for that luscious, juicy filling.
- Customizable Heat Level: You can play with the spice to suit your crowd, from family-friendly mild to a fiery hit for spice lovers.
Ingredients You’ll Need
These tasty Chorizo Sausage Rolls depend on a handful of flavorful, thoughtfully chosen ingredients. Every element contributes its own character — from the smoky chorizo to the crisp pastry and the sweet pop of red pepper — so don’t be tempted to skip a thing!
- Pre-rolled Puff Pastry: The key to effortless, airy golden layers; buy it chilled for best results.
- Ground Pork (15%+ fat): Adds juiciness and rich, savory flavor to the filling — don’t go too lean, or your rolls will be dry.
- Chorizo: Spanish or Mexican chorizo both work, but opt for cooking (soft) chorizo for the best texture and punchy paprika notes.
- Dry Breadcrumbs (preferably Panko): Soaks up tasty juices in the mix and keeps the filling tender, not dense.
- Eggs: One adds richness and binds the filling, while the other makes your pastry shine with a gorgeous golden gloss.
- Onion (very finely diced): Lends a gentle sweetness and softens as it bakes, melting into the filling.
- Red Pepper (very finely diced): Brings pops of color and a hint of sweetness that balance the chorizo’s depth.
- Garlic: Just one clove, but it makes a world of difference in the background.
- Fennel Seeds (crushed): Reinforces sausage aromas and adds subtle, herby intrigue.
- Smoked Paprika: Rounds out the smoky, earthy flavors and amps up the beautiful sunset color.
- Salt & Black Pepper: Just enough to tie all the flavors together.
- Olive Oil: For sautéing the veggies until they’re fragrant and ready for rolling.
Variations
One of the joys of homemade sausage rolls is tailoring them to your vibe or to what’s in your fridge. Don’t hesitate to adapt these Chorizo Sausage Rolls with your favorite flavors, different types of sausage, or to suit specific dietary needs. Here are some tasty ways to make them your own:
- Cheesy Chorizo Rolls: Tuck a little grated manchego or sharp cheddar into the filling for extra richness and a gorgeous melt.
- Vegetarian Twist: Swap pork and chorizo for a plant-based sausage and a pinch of smoked paprika; you’ll still get loads of savory satisfaction.
- Spicy Kick: Finely dice a fresh chili or add a pinch of cayenne to level up the heat for spice lovers.
- Herbaceous Lift: Add a handful of chopped fresh parsley or coriander into the filling for fresh, aromatic notes.
How to Make Chorizo Sausage Rolls
Step 1: Sauté the Aromatics
Heat a drizzle of olive oil in a skillet over medium heat, then gently fry your finely diced onion and red pepper until soft and golden at the edges. This sweetens the vegetables and draws out a depth of flavor in the final filling. Don’t rush; this mellow base is worth it!
Step 2: Add the Garlic
Stir in the minced garlic and sauté for just a minute more, letting it release its fragrance without browning. Scoop the aromatic mix into a mixing bowl and let it cool for a few minutes — you want it close to room temperature so it doesn’t cook the meat in the next step.
Step 3: Make the Chorizo Filling
To the cooled vegetables, add ground pork, chorizo (peeled and chopped or crumbled if needed), crushed fennel seeds, smoked paprika, panko breadcrumbs, salt, pepper, and one egg. Gently mix until just combined — don’t overwork it, so you stay tender, not tough!
Step 4: Shape and Roll the Pastry
Unroll your puff pastry and cut it into four rectangles (three from the full sheet, one from the half sheet). With damp hands, divide your chorizo mixture into four logs, placing one along the long edge of each rectangle. Fold the pastry over the filling, brush the inside edge with egg wash, then roll tightly and seal with the seam underneath.
Step 5: Slice and Bake
Cut each log into five even-sized mini rolls. Arrange them seam-side down on a parchment-lined or lightly oiled baking tray, leaving a little space between for puffing up. Brush the tops thoroughly with beaten egg for a deep golden sheen, then bake in a 356°F/180°C oven for about 25 minutes, or until beautifully golden and sizzling at the edges. Let them cool just long enough not to burn your fingers—absolute bliss!
Pro Tips for Making Chorizo Sausage Rolls
- Best Chorizo to Use: Soft, uncooked chorizo creates a juicier, more flavorful roll than cured chorizo or a dry sausage—look for Spanish or Mexican soft chorizo in the deli case.
- Even Filling for Perfect Rolls: Shape the chorizo mixture as evenly as possible along each pastry strip—this avoids some rolls being overstuffed and ensures everything cooks through at the same time.
- Egg Wash Magic: Don’t skimp on the egg wash over the pastry tops—generous brushing equals gloriously shiny, deep golden sausage rolls.
- Cool the Veggies: Let the sautéed onion, red pepper, and garlic cool before adding to the meat—too hot, and they’ll “cook” the pork early, affecting texture and binding.
How to Serve Chorizo Sausage Rolls
Garnishes
Just before serving, a quick sprinkle of chopped parsley or coriander adds freshness and color. For a bit of drama, try a dusting of smoked paprika or a few fennel fronds. Even a tiny dollop of mustard or aioli on top will make these Chorizo Sausage Rolls look irresistible on your platter.
Side Dishes
These sausage rolls are boldly flavorful, so they shine with a simple green salad, a tangy slaw, or some quick-pickled onions. For a party, serve alongside olives, roasted peppers, or your favorite dipping sauces — think garlic aioli, spiced ketchup, or even a honey-mustard dip.
Creative Ways to Present
For a crowd, stack the Chorizo Sausage Rolls high on a rustic wooden board with little labels and mini flags. Arrange them in a spiral around a central bowl of dip for a fun centerpiece, or tuck them into lunchboxes lined with baking parchment for a gourmet touch on the go. They even work brilliantly as part of a festive brunch spread with mimosas!
Make Ahead and Storage
Storing Leftovers
Store any leftover sausage rolls in an airtight container in the refrigerator for up to three days. The pastry will lose a little of its initial crispness, but a quick reheat brings it right back to life!
Freezing
Chorizo Sausage Rolls are freezer-friendly before or after baking. To freeze unbaked, assemble and cut the rolls, lay them on a tray until solid, then transfer to freezer bags. Bake from frozen, just adding a few extra minutes. Fully baked rolls can also be frozen and reheated straight from the freezer for ultimate convenience.
Reheating
To reheat, pop sausage rolls onto a baking tray in a preheated 350°F/175°C oven for 10–12 minutes, or until sizzling and heated through. Avoid microwaving if possible for the best, crispiest results!
FAQs
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Can I use cured chorizo instead of raw for Chorizo Sausage Rolls?
Cured chorizo has a firmer, drier texture and doesn’t offer quite the same juicy, melt-in-your-mouth filling as raw (soft/cooking) chorizo. However, if it’s all you have, finely dice it and use a mix of regular ground pork to balance the texture. Your sausage rolls will still be delicious and full of flavor!
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Can I make Chorizo Sausage Rolls in advance?
Absolutely! You can assemble the rolls, cover them well, and refrigerate overnight. Bring them to room temperature as the oven preheats and bake as directed. They also freeze perfectly before or after baking for even more convenience.
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What’s the best dipping sauce for Chorizo Sausage Rolls?
These sausage rolls are fabulous with garlic aioli, chipotle mayo, or even a tangy honey-mustard dip. If you love heat, try a smoky tomato salsa or a dollop of harissa yoghurt for a Mediterranean twist!
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Do I need to prick the pastry before baking?
No pricking needed for this recipe! The puff pastry rises best when left whole and well-sealed, creating those irresistibly flaky, crispy layers that make Chorizo Sausage Rolls pure magic.
Final Thoughts
Once you’ve tried these Chorizo Sausage Rolls, you might never go back to the plain old version. Whether you’re treating your friends, packing lunches, or just craving something savory and utterly satisfying, these rolls deliver loads of flavor in every golden, flaky bite. Give them a try — I promise, they won’t last long!
PrintChorizo Sausage Rolls Recipe
- Prep Time: 15 minutes
- Cook Time: 35 minutes
- Total Time: 50 minutes
- Yield: 20 sausage rolls 1x
- Category: Appetizer
- Method: Baking
- Cuisine: International
- Diet: Non-Vegetarian
Description
These Chorizo Sausage Rolls are a delicious twist on the classic sausage roll recipe, with the added flavors of chorizo, fennel seeds, and smoked paprika encased in crispy puff pastry. Perfect for a party appetizer or a tasty snack!
Ingredients
Puff Pastry:
- 1.5 sheets of Pre-rolled Puff Pastry
Sausage Filling:
- 10.5oz / 300g Ground Pork (15%+ fat)
- 7oz / 200g Chorizo
- 1/3 cup / 35g Dry Breadcrumbs, preferably Panko
- 2 Eggs (1 beaten for egg wash)
- 1 medium Onion, very finely diced
- 1/2 medium Red Pepper, very finely diced
- 1 clove Garlic, minced
- 1 tsp Fennel Seeds, crushed
- 1/2 tsp Smoked Paprika
- 1/2 tsp Salt
- 1/4 tsp Black Pepper
- Olive Oil, for frying
Instructions
- Fry the Vegetables: Fry onion and pepper until softened. Add garlic and cook briefly. Transfer to a bowl to cool.
- Prepare the Filling: Combine pork, chorizo, fennel seeds, paprika, breadcrumbs, 1 egg, salt, and pepper in the bowl. Mix gently.
- Assemble the Rolls: Cut pastry into rectangles, divide meat mixture, roll up, brush with egg wash, and bake.
- Bake: Bake at 356F/180C for 25 minutes until golden.
Notes
- Use puff pastry and chorizo of good quality for best results.
- Ensure not to overwork the meat mixture for tender sausage rolls.
- Watch a video tutorial for guidance on rolling and cutting the rolls.
Nutrition
- Serving Size: 1 sausage roll
- Calories: 180
- Sugar: 1g
- Sodium: 320mg
- Fat: 12g
- Saturated Fat: 4.5g
- Unsaturated Fat: 6g
- Trans Fat: 0g
- Carbohydrates: 12g
- Fiber: 1g
- Protein: 7g
- Cholesterol: 30mg